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Description
Water Pump Impeller Service Kit – Fits Johnson/Evinrude 85-300 HP V4/V6/V8 (Replaces 5001593, 395864)Water Pump Impeller Service Kit Fits Johnson Evinrude 85 300 HP V4 V6 V8 (Replaces 5001593, 395864) This water pump impeller service kit is designed for a broad range of Johnson Evinrude 85 300 HP V4, V6, and V8 engines, covering models from 1979 to 2007, including both 2 Stroke and 4 Stroke variants. It serves as a direct replacement for multiple OEM and aftermarket part numbers, ensuring wide compatibility. This kit provides a direct replacement for
Water Pump Impeller Service Kit – Fits Johnson/Evinrude 85-300 HP V4/V6/V8 (Replaces 5001593, 395864)
This water pump impeller service kit is designed for a broad range of Johnson/Evinrude 85-300 HP V4, V6, and V8 engines, covering models from 1979 to 2007, including both 2-Stroke and 4-Stroke variants. It serves as a direct replacement for multiple OEM and aftermarket part numbers, ensuring wide compatibility.
This kit provides a direct replacement for Johnson/Evinrude part numbers 5001593, 435821, 777816, 397131, 435748, 395864, 394534, 391538, and 389289, as well as Sierra part number 18-3059.
- Engineered for a direct fit in the lower gear case for straightforward installation.
- Features a durable neoprene rubber impeller with a high-strength brass hub.
- The kit includes the impeller, pin, O-rings, housing seal, and gasket for a complete service.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Johnson/Evinrude | 5001593 |
| Johnson/Evinrude | 435821 |
| Johnson/Evinrude | 777816 |
| Johnson/Evinrude | 397131 |
| Johnson/Evinrude | 435748 |
| Johnson/Evinrude | 395864 |
| Johnson/Evinrude | 394534 |
| Johnson/Evinrude | 391538 |
| Johnson/Evinrude | 389289 |
| Sierra | 18-3059 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Johnson/Evinrude | Various | 85 | 2-Stroke | 1979-1995 | 5001593 | |
| Johnson/Evinrude | Various | 90 | 2-Stroke | 1979 & Up | 5001593 | Including FICHT 1995 & Up |
| Johnson/Evinrude | Various | 100 | 2-Stroke | 1979 & Up | 5001593 | Including Commercial 1984 & Up |
| Johnson/Evinrude | Various | 105 Commercial | 2-Stroke | 1998-2001 | 5001593 | |
| Johnson/Evinrude | Various | 115 | 2-Stroke | 1979 & Up | 5001593 | Including FICHT 1995 & Up |
| Johnson/Evinrude | Various | 120 25" | 2-Stroke | 1994 & Up | 5001593 | |
| Johnson/Evinrude | Various | 125 | 2-Stroke | 1993-1995 | 5001593 | |
| Johnson/Evinrude | Various | 130 | 2-Stroke | 1979 & Up | 5001593 | |
| Johnson/Evinrude | Various | 130 25" | 2-Stroke | 1994-2000 | 5001593 | |
| Johnson/Evinrude | Various | 135 25" | 2-Stroke | 2001 | 5001593 | |
| Johnson/Evinrude | Various | 140 | 2-Stroke | 1979 & Up | 5001593 | |
| Johnson/Evinrude | Various | 140 25" F suffix | 2-Stroke | 1994-2000 | 5001593 | |
| Johnson/Evinrude | Various | 150 | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | Various | 150/175 20" EL & SL | 2-Stroke | 1996-1998 | 5001593 | |
| Johnson/Evinrude | Various | 175 | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | Various | 200 | 2-Stroke | 1976-1978 | 5001593 | |
| Johnson/Evinrude | Various | 200 25" & 30" | 2-Stroke | 1993-1997 | 5001593 | |
| Johnson/Evinrude | Various | 200 Commercial | 2-Stroke | 1990 | 5001593 | |
| Johnson/Evinrude | Various | 225 20" | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | Various | 225 25" & 30" | 2-Stroke | 1993-1997 | 5001593 | |
| Johnson/Evinrude | Various | 235 | 2-Stroke | 1978 & Up | 5001593 | |
| Johnson/Evinrude | V4 Loop 20" | Various | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | V4 Cross 20" & 25" | Various | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | V4, V6, V8 | Various | 2-Stroke | 1982-1994 | 5001593 | |
| Johnson/Evinrude | V6, V8 | Various | 2-Stroke | 1993 & Up | 5001593 | |
| Johnson/Evinrude | Sea Drives | Various | 2-Stroke | 1979 & Up | 5001593 | |
| Evinrude | E-TEC | 75-300 | 2-Stroke | 2004 & Up | 5001593 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Water Pump Impeller Kit |
| Installation | Direct fit for lower gear case |
| Housing Material | Neoprene rubber impeller with brass hub |
| Dimensions | 89 mm overall diameter × 31.9 mm height (3.5" × 1.25") |
| Shaft Diameter | 22.4 mm (0.88") |
| Weight | 150 g (5.3 oz) |
| Number of Blades | 6 |
| Other Technical Attributes | No O-rings required in hub during installation, but included in kit |
Package Contents
- 1 x Water Pump Impeller (5001593)
- 1 x Impeller Pin/Key (0331107/331107)
- 1 x O-ring (0331188)
- 1 x O-ring (0302035)
- 1 x Water Pump Housing Seal (0331353)
- 1 x Gasket (324701)
Installation Guide
- Safety First: Disconnect the battery and ensure the engine is securely turned off and tilted up.
- Drain Gearcase Oil: Place a drain pan under the lower unit and remove the upper (vent) and lower (drain) screws to drain the gear oil.
- Remove Lower Unit: Remove the bolts connecting the lower unit (gearcase) to the upper engine housing. The number of bolts varies by model.
- Access the Pump: With the lower unit removed, unbolt and lift the water pump housing to expose the impeller.
- Remove Old Impeller: Take note of the blade direction. Remove the old impeller, the drive key from the driveshaft, and any old gaskets or O-rings.
- Clean Surfaces: Thoroughly clean the mating surfaces of the pump housing and wear plate, removing any old gasket material or corrosion.
- Install New Components: Place the new gasket on the gearcase. Slide the new drive key into the driveshaft.
- Install New Impeller: Coat the inside of the pump housing with a bit of grease. Slide the new impeller onto the shaft while turning the driveshaft clockwise to bend the blades correctly.
- Reassemble Pump: Install new O-rings and seals as provided in the kit. Secure the pump housing with its bolts, tightening them to the manufacturer's specified torque.
- Reinstall Lower Unit: Guide the lower unit back into place, ensuring the driveshaft, shift shaft, and water tube align correctly. Fasten the bolts securely.
- Refill Oil: Fill the gearcase with new marine gear lubricant through the lower drain hole until it seeps out of the upper vent hole. Re-insert and tighten both screws.
- Test Operation: Reconnect the battery. Start the engine using a water source (flushing muffs) and check for a strong, steady stream from the tell-tale outlet.
Troubleshooting & FAQ
Q: How do I confirm this kit fits my Johnson/Evinrude engine?
A: This kit is designed for a wide range of Johnson/Evinrude V4, V6, and V8 models from 85 to 300 HP (1979-2007). The best way to ensure a match is to compare your engine's model and year against the "Compatible Engine Models" table and verify your existing part number matches one of the cross-references, such as 5001593 or 395864.
Q: What are the signs that my water pump impeller needs to be replaced?
A: Common symptoms of a failing impeller include the engine overheating at idle or low speeds, a weak or inconsistent water stream from the tell-tale outlet, or a complete lack of water flow. During inspection, you may also see visible cracks, stiff or brittle blades, or missing chunks of rubber.
Q: How often should I replace the water pump impeller?
A: For preventative maintenance, it is recommended to inspect the impeller annually and replace it every 1-2 years or every 100-200 hours of engine use. Replacement frequency should be increased if you primarily operate in saltwater or in water with heavy sediment.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping Notes
- Free Standard Shipping on $100+ Orders to the USA.
- Except Preorder products are shipped in 48 hours.
- Delivery to the USA:
- Standard Shipping : 3-10 business days
- If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
- We offer a 30-day return/exchange service after receiving.
- Final sale items are not eligible for returns or exchanges.
- To process your return/exchange, please contact us at [email protected]
- Please click here for more details>>> Return & Exchange Policy